SOLVENT LESS LAMINATION MACHINE CONTROL PANEL

Solvent less lamination machine control panel

Scalar Automation is a specialized manufacturer of high-performance Solvent Less Lamination Machine Control Panels for the converting and flexible packaging industry. Our control systems are designed to deliver precision synchronization, accurate tension control, and stable high-speed operation required in modern solvent-less lamination processes.

With advanced PLC, drive, and servo-based automation, our panels ensure superior coating quality, reduced wastage, improved energy efficiency, and long-term reliability.

Our control panels are engineered using globally proven automation components to ensure consistent performance in continuous production environments.

PLC Systems
S7-1200
S7-1500
These PLC platforms provide high processing speed, reliable communication, and modular flexibility for complex multi-motor lamination systems.

Drive Systems (VFD & Motion Control)
G120
G120C
V20
S120
The drive architecture enables synchronized control of unwind, coating, laminating, and rewind sections with smooth acceleration, deceleration, and torque control.

V90 Servo Drives
Servo systems are implemented for precision applications such as nip pressure synchronization, positioning accuracy, and dynamic speed correction.

Our panels support multiple HMI options based on customer requirements:

Siemens
Weintek
Schneider
WECON
Kinco
The HMI interface is designed for easy operation and real-time monitoring, offering:

Speed and tension parameter setting
Production monitoring
Alarm and fault diagnostics
Recipe management
Maintenance alerts
Data display and system status visualization

Key Functional Features
✔ Precise web tension control across all zones
✔ Multi-motor synchronized drive control
✔ Stable lamination pressure and speed regulation
✔ Energy-efficient drive configuration
✔ Advanced safety interlocks and protection systems
✔ User-friendly operation with minimal downtime
✔ Provision for future system expansion

Engineering & Panel Construction
Industrial-grade electrical components
Structured wiring for easy maintenance
Proper ventilation and thermal management
Tested PLC programs and drive parameters
Pre-dispatch testing under simulated load conditions
Each control panel is designed and assembled following industrial electrical standards to ensure safe and continuous operation.

Retrofit & Modernization Services
Scalar Automation also undertakes complete retrofit and revamping projects, including:

Conversion of old relay-based panels
Upgradation from obsolete PLC systems
Replacement of DC drives with modern AC VFD systems
Complete automation modernization of solvent-less lamination machines
Our retrofit solutions improve machine efficiency, reduce maintenance costs, and enhance overall productivity.

We manufacture and export solvent-less lamination machine control panels to domestic and international markets. Panels are supplied with:

Electrical drawings and documentation
PLC backup programs
Proper labeling and wiring identification
Quality inspection and performance testing
We customize panels as per client specifications and international standards.

Applications
Solvent less lamination machines
Flexible packaging production lines
High-speed converting machines
Coating and web handling systems

Why Choose Scalar Automation?
Strong experience in converting industry automation
Advanced PLC and drive-based solutions
Custom-built panels as per machine design
Reliable technical support
Export-ready manufacturing capability

Scalar Automation, Ahmedabad, delivers reliable, precision-engineered control panel solutions for modern solvent-less lamination technology.